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Author: Subject: Fender for PL Rally bug
Ed Cline
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[*] posted on 11-2-2018 at 01:53 AM
Fender for PL Rally bug


If you have a standard 4.80 wheel on a stock front fork, then finding a suitable front fender shouldn't be too difficult. It is though, Any help out there?









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JimSSI
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[*] posted on 18-2-2018 at 04:24 AM


http://www.monsterscooterparts.com/catalogsearch/result/?q=F...

What other things use a wheel/tire same size? For me, minibikes. Some have found trailer fenders right size.

I used this one - you might need to cut some fork notches:

http://www.monsterscooterparts.com/front-fender-baja-mb200.h...





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Ed Cline
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[*] posted on 18-2-2018 at 09:52 AM


Thanks Jim. Found that one but no dimensions.
Do you know how wide it is? Or maybe a pic of the bug?
I know how shy we all are about showing pics of our machines, but maybe you would make an exception :puzzled:

Found one at 7" which requires two deeep notches, or holes.
Also cutting the length to get rid of some holes.
I'm up for a little mod work with snips and a drill.
https://www.towuniverse.com/plastic-fender-8quot-12quot-tire...



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[*] posted on 18-2-2018 at 04:18 PM


Make one out of an old tire, works great, is very durable and gain stylish/originality points



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[*] posted on 18-2-2018 at 09:23 PM


Hey Ed, not sure how you do with a welder, but I bought a steel trailer fender that was about an inch too wide, chopped the midsection out with a angle grinder, welded it back together and attached it to the bolt that holds the front fork to the down tube... I would share pictures but they are essentially held hostage by the fun folks over at photobucket... there are a lot of great options,... good luck!



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eric67m
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[*] posted on 18-2-2018 at 10:14 PM


The monster scooter MB165 front fenders measure 7.5" wide, 22" straight end to end, 6.5" from flat surface to highest point. The curved arc distance is 26". The radius is pretty big for a barrow tire. I don't have a way to measure the radius at this time (i could at work), but I would estimate the diameter to be about 32-34". Also it looks to be a quarter of a circle. 26" x4=104, 104/3.14=Diameter of 33.12"



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[*] posted on 18-2-2018 at 10:30 PM


Here is the fender that I used on my Flexifoil Navaro. It is a shortened and modified plastic or fiberglass Harley front fender. I am not positive of what model of Harley it came from, I got it from a co worker that builds custom choppers. It works well for keeping me drier. It has a slot at the top to clear the fork gusset and brackets at the bottom end. If it is removed there are only two small blocks that are TIG welded to the fork.


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Ed Cline
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[*] posted on 19-2-2018 at 12:49 AM


Well a tire fender is very eco I guess. I'll save that for a last resort.
I had a feeling that the fender Jim brought to my attention was a little fat, it depends on how easy the material is to work with to get it around the fork tubes.

Never thought of motor cycle fenders, yours sure turned out slick. I'll google around some.
Nice pics, easy to see detail.
Thanks for the help. :D

I've got test fender #1 on the way, I'll report the result.



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Ed Cline
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[*] posted on 3-3-2018 at 05:11 AM


Okay for now. Thanks for the help gentlemen. Funky, but chic.












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[*] posted on 3-3-2018 at 05:33 AM


Quote: Originally posted by Ed Cline  
Okay for now. Thanks for the help gentlemen. Funky, but chic.










Sally, that's a fine looking rig you have been assembling. Front fender is definitely sweet. I do believe I detect some 6-ply tires gracing those rims. Well played my friend, well played. Commented on before, but that seat is outstanding. :thumbup::thumbup::thumbup:



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eric67m
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[*] posted on 3-3-2018 at 05:36 AM


Excellent, it looks like that will help keep you dryer. Enjoy the ride.



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[*] posted on 3-3-2018 at 07:55 AM


your plan is all coming together:thumbup: I'm really wanting a black bug:(
my back hurts looking at your tires...but i know u do gravel
its funny u hit the pits at WW see 50 diff bugs and no 2 are alike



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[*] posted on 3-3-2018 at 08:13 AM


Quote: Originally posted by abkayak  


its funny u hit the pits at WW see 50 diff bugs and no 2 are alike



That's one of the many things I really love about this sport. Same deal at IBX. There are as many different rigs as there are rides, most ever one of them with a nice story about its evolution. Not a whole lot of "off the rack" stuff on the playa either. :karate:



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NasaStar-5 (2.5m, 4.0m)
NasaStar-4 (2.5m)
NasaStar-3 (3.2m)

Ozone kites:
Access (6.0m)

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Peak-5 (2.5m)

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Ed Cline
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[*] posted on 4-3-2018 at 12:19 AM


Clickity Clack, Clicikity Clack... The sound of the gravel hitting the inside of the fender is annoying. Other than lining it with some closed cell foam for noise, it was a success. At first I thought it was distant gunfire, like semiauto shot gunners after rabbits. Too fast for a pump gun.

No gravel in my face or on the seat. If I was on sand I'd add a mud flap, but for gravel :thumbup:

The project requires skill with aviation snips, or if not so much then a file and sandpaper to smooth the edges. I may extend the 4" bolt on the headstock to 4.5.
There's enough fender to almost make two fenders if cut carefully.

15.50 usd shipped.
https://www.etrailer.com/Trailer-Fenders/Fulton/F008550.html...

Thanks for the kind words and the help.






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Ed Cline
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[*] posted on 4-3-2018 at 01:44 AM


Clickity Clack, Clicikity Clack... The sound of the gravel hitting the inside of the fender is annoying. Other than lining it with some closed cell foam for noise, it was a success. At first I thought it was distant gunfire, like semiauto shot gunners after rabbits. Too fast for a pump gun.

No gravel in my face or on the seat. If I was on sand I'd add a mud flap, but for gravel :thumbup:

The project requires skill with aviation snips, or if not so much then a file and sandpaper to smooth the edges. I may extend the 4" bolt on the headstock to 4.5.
There's enough fender to almost make two fenders if cut carefully.

15.50 usd shipped.
https://www.etrailer.com/Trailer-Fenders/Fulton/F008550.html...

Thanks for the kind words and the help.






Flying mostly single skins, with some orphans, the American flag, and a PL buggy. US01
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[*] posted on 4-3-2018 at 03:19 AM


Quote: Originally posted by Ed Cline  
Clickity Clack, Clicikity Clack... The sound of the gravel hitting the inside of the fender is annoying. Other than lining it with some closed cell foam for noise, it was a success. At first I thought it was distant gunfire, like semiauto shot gunners after rabbits. Too fast for a pump gun.


Try spray on sound deading, truck bed liner, under coating or plast-dip to give a rubbery surface to deaden the sound. I did this to a kitchen sink in the past.



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Ed Cline
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[*] posted on 4-3-2018 at 06:50 AM


That will work, and be easy to re apply as needed. Thanks Mr Eric, I never thought of undercoating the thing. Now...how to quiet those voices...:crazy:



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